1. Introduction to ZINGA
ZINGA is a film galvanizing system that provides an effective corrosion protection solution for steel structures. Unlike traditional galvanizing methods, ZINGA combines cathodic protection with a mechanical barrier, delivering long-term corrosion resistance. With a high concentration of pure zinc (96% in dry film), ZINGA ensures superior protection while offering ease of application and maintenance. It is suitable for various industries, including oil and gas, shipbuilding, construction, and renewable energy.
2. Key Advantages of ZINGA and Practical Applications
1. Flexible and Easy Application
One of the key advantages of ZINGA is its flexible application. The product can be applied using a brush, roller, or spray gun (both airless and conventional), making it adaptable to various weather conditions from -15°C to +40°C with humidity levels up to 95%. This flexibility helps save time and reduce application costs compared to traditional galvanizing methods.
2. Fast Drying Time
Another key advantage of ZINGA is its fast-drying time. ZINGA dries in just 10 minutes (at 20°C, 40 µm thickness), allowing subsequent coatings after only 1–2 hours. This significantly shortens project timelines, reducing downtime and labor costs.
3. No Flaking and High Impact Resistance
Unlike conventional paints, ZINGA does not form a closed film, ensuring continuous zinc particle contact for excellent electrical conductivity. Upon impact, ZINGA does not crack or flake but flexibly follows the steel substrate, showcasing one of the most valued key advantages of ZINGA.
4. Recharging Capability
A standout key advantage of ZINGA is its unique recharging capability. Additional layers can be applied without removing the previous coat, with the new layer fusing seamlessly with the existing one. This feature is particularly beneficial for maintenance, transportation, and repairs post-application.
5. Practical Applications
Thanks to these key advantages of ZINGA, the product is widely used in heavy industries such as:
- Renewable Energy: Protection of wind turbine towers and blades.
- Oil and Gas: Protection of offshore platforms, storage tanks, and pipelines.
- Shipbuilding: Protection of ship hulls and marine structures.
- Construction: Protection of bridges, buildings, and other steel frameworks.
3. Comparison with Other Solutions
| Criteria | ZINGA (Key Advantages) | Hot-Dip Galvanizing | Conventional Anti-Corrosion Paints |
| On-site Application | Available | Not available | Available |
| Application Temperature | -15°C to +40°C | High temperature (may cause warping) | 5°C to 35°C |
| Drying Time | Very fast (10 minutes) | N / A | Moderate (hours to days) |
| Maintenance Ease | Easy (simple recharging) | Difficult and costly | Easy but less effective |
| Durability & Flexibility | High, no flaking | Very high but brittle | Moderate, prone to flaking |
With numerous key advantages of ZINGA, including flexible application, fast drying time, non-flaking properties, recharging capability, and cost-effectiveness, ZINGA offers a comprehensive corrosion protection solution. Compared to traditional solutions like hot-dip galvanizing or conventional anti-corrosion paints, ZINGA stands out in terms of flexibility, durability, and economic efficiency. Its simple maintenance, without the need for dismantling or complex surface preparation, extends the protection lifespan while optimizing operational costs. Therefore, ZINGA is the ideal choice for steel structures in harsh environments, delivering sustainable protection and cost savings for businesses.